Challenge: Controlling humidity in large-scale storage of sensitive materials
Hilding Anders Czech Republic a.s., a leading mattress manufacturer with an annual production capacity of up to 1,000,000 units, needed a reliable solution for monitoring temperature and humidity across its production and storage facilities.
Materials used in mattress production (especially foams and textiles) are highly sensitive to environmental conditions. Fluctuations can lead to material degradation, reduced product quality, and increased losses.
The operational environment posed significant challenges for wireless communication:
- large premises with multiple halls
- multiple floors
- constantly changing warehouse layouts
- RF signal attenuation caused by materials such as foam
Solution: IQAROS Industrial Pro – ready for immediate deployment
The IQAROS Industrial Pro solution was deployed, designed specifically for demanding industrial environments.
System configuration:
1× IQUBE gateway
6× repeaters for extended coverage
30× SE03 T/H Pro sensors (temperature + relative humidity)
Sensors are:
- calibrated and pre-configured
- ready for immediate use (plug & play)
- wireless and battery-powered (up to 7 years lifetime)
- housed in IP40 enclosures with probe extenders for precise measurement
Deployment was fast and efficient. Sensors were installed at key points, and the system started collecting data immediately. Setup required only defining contact persons and alert thresholds.
Connectivity independent of IT infrastructure
The system uses LTE connectivity, ensuring full independence from the customer’s internal IT infrastructure.
Key advantages:
- rapid deployment without IT integration
- no dependency on local networks or restrictions
- increased operational reliability and data availability
The system operates autonomously and reliably regardless of internal infrastructure conditions.
Clear control through floor plan visualization
Sensor placement is mapped into a digital floor plan, significantly improving system usability.
Users can:
- instantly locate each sensor
- identify specific zones and deviations
- understand data within the real operational context
This is especially critical in large, multi-building and multi-floor environments.
Result: Stable operation in demanding conditions
The system has been running continuously for more than 2 years.
Key benefits:
- reliable coverage across multiple halls and floors
- stable communication even in RF-challenging environments
- seamless operation despite layout changes
- real-time alerts when thresholds are exceeded
- long-term maintenance-free operation
Thanks to the IQRF mesh network, the system adapts dynamically to environmental changes and maintains functionality where conventional wireless systems fail.
Key customer benefits
- protection of material and product quality
- minimized risk of humidity-related damage
- 24/7 visibility of environmental conditions
- auditable historical data for quality controlworry-free, long-term stable operation
The deployment of IQAROS at Hilding Anders Czech Republic a.s. demonstrates that the system delivers long-term, reliable performance even in large-scale, dynamic, and RF-challenging environments.
The solution provides not only accurate data, but above all operational confidence, environmental control, and protection of production quality.